Removable Sofa Headrest Mechanism & Cushion Support Bracket (BLS-RH900)
A removable sofa headrest mechanism is a dual-function furniture hardware assembly consisting of a detachable plug-in metal frame and multi-angle ratchet hinges designed to support and articulate sofa headrests or lumbar cushions. Manufactured by BLS Hardware using high-tensile structural steel and matte black powder coating, the BLS-RH900 mechanism allows sofa manufacturers to offer modular, adjustable ergonomic headrests that can be inserted, adjusted, or removed effortlessly without compromising sofa upholstery.
Key Features & Engineering Benefits
- Effortless Removable / Plug-in Design: Precision-fit mounting bayonets allow the entire headrest frame to be inserted or detached easily for cleaning, packaging, and flat-pack shipping.
- Multi-Position Ratchet Articulation: Integrated with heavy-duty ratchet hinges offering multiple positive locking angles from 0° to 90°+, delivering customized ergonomic cervical support.
- Heavy-Duty Reinforced Steel Construction: Fabricated from thickened carbon steel tubing and plate brackets, preventing frame sagging or wobbling during heavy leaning.
- Corrosion-Resistant Powder Coating: Coated in industrial-grade matte black powder to resist scratches, wear, and rust over long-term residential or commercial use.
- Versatile Cushion Support Panel Integration: Features pre-drilled bracket tabs for secure fastening to wooden headrest boards and upholstered cushion inserts.
Technical Specifications
| Product Name | Removable Sofa Headrest Mechanism & Cushion Support Bracket |
|---|---|
| SKU / Model | BLS-RH900 |
| Brand / Manufacturer | BLS Hardware (blshardware.com) |
| Material | Cold-Rolled Carbon Steel Tube & Stamped Mounting Flanges |
| Surface Treatment | Electrostatically Applied Matte Black Powder Coating (Zinc/Chrome Optional) |
| Angle Adjustment Range | 0° – 90° (Multiple Locking Positions with Auto-Reset) |
| Mounting Method | Concealed Inner-Frame Socket Insert & Screw Mounting |
| Applications | Modular Sofas, Functional Sectional Couches, Home Theater Loungers, Executive Office Seating |
How the Removable Headrest Mechanism Works
- Internal Socket Installation: Mount the female receiver brackets securely inside the rear wooden frame of the sofa backrest.
- Headrest Insertion: Slide the steel insertion prongs of the BLS-RH900 frame downward into the concealed backrest sockets.
- Angle Adjustment: Pull the upholstered headrest forward; the internal ratchets click through each angle stage and lock firmly in place. Pull fully forward to release and reset flat.
Wholesale, OEM & Bulk Hardware Supply
BLS Hardware provides specialized functional mechanism manufacturing and custom OEM services for furniture brands worldwide:
- Custom Widths & Heights: We manufacture custom frame widths, tube thicknesses, and bracket angles to match your sofa sketches.
- Durability Tested: Built to exceed 20,000 cycle ratchet actuation tests without loosening or mechanical failure.
- Direct Contact & Fast Factory Quotation:
📱 WhatsApp: +86 138 2752 1875
✉️ Email: ZK-ZhengKai@outlook.com
🌐 Official Website: https://blshardware.com/
Frequently Asked Questions (FAQ)
Q1: Can this removable headrest frame fit different sofa cushion thicknesses?
A: Yes. The mounting tabs and frame offset can be customized to accommodate various foam padding densities and wooden backing board thicknesses.
Q2: Does the BLS-RH900 headrest rattle or wobble when fully extended?
A: No. The mechanism features precision-machined heavy-duty rivets and tight-tolerance insert bayonets, ensuring zero wobble and silent operation.
Q3: What is the MOQ and sample lead time for custom dimensions?
A: Standard model MOQ is 300 sets. Custom prototype samples can be engineered and dispatched within 5–7 business days.
