Factory Wholesale Sofa Headrest Hinge Mechanism (BLS-AH180)
Searching for a reliable factory manufacturer of the sofa headrest hinge mechanism? BLS Hardware manufactures the BLS-AH180 dual-bracket ratchet hinge, engineered specifically for multi-angle articulation in sectional sofa headrests, functional backrest cushions, and adjustable furniture armrests.
For furniture manufacturers looking to explore our complete line of motion fittings, browse our wholesale range of Heavy-Duty Sofa Hinges & Ratchet Mechanisms.
Technical Specifications: Sofa Headrest Hinge Mechanism (BLS-AH180)
| Engineering Parameter | Specification Details |
|---|---|
| Model Number | BLS-AH180 (Dual Flat-Bracket Ratchet Series) |
| Product Classification | Multi-Stage Adjustable Sofa Headrest Hinge Mechanism |
| Mounting Configuration | Dual Flat Steel Brackets with Pre-Punched Countersunk Screw Holes |
| Gear Positions | 5-Stage / 7-Stage Multi-Stop Articulation (Adjustable 90° to 180°) |
| Steel Thickness | 2.0mm – 2.5mm Heavy-Duty Q235 Cold-Rolled Carbon Steel |
| Surface Plating | Bright Zinc Galvanized / White Zinc (Passed 48-Hour Salt Spray Test) |
| Fatigue Endurance | Tested to ≥ 25,000 Cycles under full operational torque |
- Need plug-in pin insertion instead of flat plates? Compare with our L-Rod Insert Sofa Headrest Ratchet Hinge (BLS-L80P).
- Building a convertible sleeper sofa? Integrate with our Pull-Out Sofa Bed Mechanism Frame.
- Consult our technical Functional Hardware Engineering Guide for hole pattern tolerances.
Flat Bracket Mounting vs. L-Rod Insertion: Which Fits Your Sofa Frame?
When selecting the proper sofa headrest hinge mechanism for your furniture production line, frame geometry dictates the mounting choice:
- Flat Bracket (BLS-AH180): Best for solid timber or plywood internal sofa frames. The wide bracket surface distributes torque over a broader wood contact area, preventing wood screw pull-out.
- L-Rod Insertion (BLS-L80P): Best for tubular metal internal frames or pre-molded polyurethane foam backrests where a cylindrical receiver sleeve is already welded or embedded.
Frequently Asked Questions (Furniture Engineering & Procurement)
Q1: Can the mounting hole spacing on the BLS-AH180 brackets be customized?
A: Yes. BLS Hardware has in-house progressive stamping tooling. We can modify hole pitch, hole diameter, or plate width to match your existing wooden frame drilling templates.
Q2: How does the automatic reset function operate on this sofa headrest hinge?
A: The hinge locks forward incrementally through each ratchet gear stop. When pulled forward beyond the final stop, the internal pawl disengages automatically, allowing the user to fold the headrest completely back to the 90° resting angle.
Q3: What is the wholesale packaging specification for container shipping?
A: Packed 1 pair per protective inner bag, 40 pairs per 5-ply export master carton, palletized on heat-treated pallets for safe container dispatch.
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